Method and apparatus for integrated electric electric power generation, storage, and supply distribued and networked at the same time

ABSTRACT

An electric power retention distribution cell apparatus and method of operation of the cell includes a rechargeable battery assembly, a bi-directional inverter and a switch control operatively connectable to an electric utility grid, an outside power charging supply and at least one end user wherein the cell is selectively switched between the electric utility grid and the battery assembly to supply electric power to the one or more end users. The cell is connected to the power charging supply for charging the battery assembly, and for dividing the battery assembly into groups of batteries for storage at a lower terminal output voltages of each group than the battery assembly output voltage when in use as the primary power supply. Electric power supply networks are also described for a utility hub network formed using two or more cells, and for a regional utility hub network formed using multiple utility hubs.

This application is a continuation of U.S. patent application Ser. No.14/999,051, filed Mar. 24, 2016, which is a divisional of Ser. No.13/274,215, filed Dec. 16, 2011, now U.S. Pat. No. 9,300,139,incorporated herein in their entirety.

BACKGROUND OF THE INVENTION

1. Technical Field

The present disclosure relates to electric power generation, storage anddistribution for residential and commercial applications, and a methodand system for a cost effective and efficient distributed powergeneration, storage and distribution system.

2. Description of Related Art

Current electric power generation and distribution is centralized. Assuch, large scale power generation and distribution lacks flexibility,resilience and is vulnerable to large scale blackouts and catastrophicregional emergences. These issues are recognized globally. Currentlymany governments (US, Japan, EU, etc.) are sponsoring long-term effortsto resolve these type of issues. The “centralized approach” is also veryinefficient and costly, and hence not feasible, when it comes to energygeneration and storage due to lack of a mature and cost effectivetechnology for large scale applications. A key element in all possiblesolutions lies in the energy storage. Current storage technologies havelimited application to electrical grid system storage because of theirpower limitations, low energy density, and high cost.

Issues of integrated electric power systems and generation, andelectrical battery current regulation systems are known and described,for example, in U.S. Pat. No. #5,764,502 and U.S. Pat. No. #7,589,498B2. A common and one of the oldest types of storage makes use of thelead acid battery technology. While it is used predominantly for cars,this technology is still evolving and continues to be used in a numberof energy storage projects in the United States. Although lead acidbattery technology has many advantages, its energy managementcapabilities are very limited due to a short life cycle, inconsistentenergy delivery, and high maintenance cost.

A promising candidate for large scale energy storage applications is thesodium-sulfur battery technology which has been tested for electricalgrid applications by, for example, the US Department of Energy. Thisbattery has relatively higher power, energy density, and efficiency.However, it is not feasible for residential and commercial applicationsdue to: (1) operational, safety, and maintenance requirements (operatesat high temperatures about 300° C.); (2) high cost ($3,000 per kilowattinstalled); and (3) the large amount of space it requires. By someestimates a 20 kW system may require a 30 square foot space. Thereforethe application of known methods and systems is heretofore recognized asbeing limited and not applicable to residential/commercial use. (As usedherein, “residential/commercial” means “residential and/orcommercial.”).

SUMMARY OF THE INVENTION

The present disclosure describes a new cost effective and resilientpower system that utilizes the electrical grid and renewable(photovoltaic, wind, etc.) energy generation in conjunction with batterybased energy storage to provide comprehensive and cost effective energysolutions for residential and commercial use. The disclosure presentsand describes distributed energy generation and storage using localizedunits/cells, and then, through an electrical grid, connecting theseunits/cells first into clusters and then into a large scale energynetwork. Advanced battery storage is used for full energy needs fornumerous days. When not in use, the stored energy can be preserved.

In one embodiment of the disclosure, a novel apparatus structure andmethod is proposed for comprehensively addressing issues of localizedpower generation, storage, and distribution in a way that changes theentire approach and concept of having just centralized power generationand distribution. In another embodiment, solutions are provided forelectric power generation, storage and supply for residential andcommercial applications by implementation of the localized concept inconjunction with the use of electric vehicle battery technology that isreadily available.

In one embodiment, the present disclosure utilizes novel connectionconfigurations of used electrical car batteries that still haveexcellent performance for residential/commercial energy storage use.Electrical car batteries generally degrade during the years of serviceand become less efficient for meeting demanding requirements of theautomobile industry, for instance, rapid acceleration with quickdischarging and charging needs. For example, loss of 20% of the batteryperformance level may have significant impact on a vehicle's performanceand safety. However; for the energy storage “static” use (e.g., aresidential use) these batteries still retain much neededcharacteristics.

Additionally, using car batteries for energy storage inresidential/commercial applications makes use of the higher energydensities of such batteries, as the auto industry continues to improvethe stored energy per kg of weight factor to improve the distance avehicle travels per single battery charge. This higher energy densitymakes for more compact residential storage units. The car industry isanticipating improvements in capacity of electric car batteries at about8-10% each year. See, e.g.,http://www.hybridcars.com/news/13-key-questions-and-answers-about-nissan-leaf-battery-pack-and-ordering-28007.htmlfor a description of battery improvements in the context of hybrid cars.If the anticipated improvements are realized, this will further reducebattery weight and increase energy storage capacity. Thus energy storagecapacity for the same size and weight can be expected to double in about8 years. Accordingly, in another embodiment, the disclosure provides adistributed power storage and generation system with high performanceand low energy storage cost by making use of these advancements of theelectric car battery industry in utilizing the huge number of these carbatteries which are available for recycling.

A method and a system are described for energy management by whichenergy is distributed and networked at the same time. This energymanagement encompasses the generation of energy when it is most costeffective, the storage of energy most efficiently, and the availabilityof this lower cost reservoir of energy for use when needed. The systemdescribed is the main power supplier to the end user during theelectrical grid's high load times, and supplied power is replenishedduring the night, at the electrical grid's low load times. The systemand its components combine two critical function-enablers: (1) thedistributed character of power generation and storage using anelectrical cell, and (2) the networking-integrating of all units/cellsas a robust system. Furthermore, due to technological breakthroughs inthe car battery industry, it is feasible to achieve all of theabove-mentioned on a smaller localized scale (residential/commercial)

The various embodiments of the disclosed cost effective and lessvulnerable integrated power systems are characterized in that each iscreated with no single point of failure. They are thus not only costeffective, but also are not vulnerable to a power failure or blackout ofgrid power. The system is replenishing, re-charging and storing energyfrom the grid during low-load (night) times, when grid electricity isless expensive and when renewable sources (e.g., hydro-electrical) areoftentimes able to generate a significant amount of the powerrequirement. (The words “energy” and “power” are used interchangeablyherein). Also, the cell uses all other renewable energy (photovoltaic,wind, geo-thermal, etc.) generated on-site and stores that renewableenergy for later use. “On-site” as used in this context means in thevicinity of the site of the cell or at a reasonable distance therefromfor transporting electrical energy from the renewable energy source tothe cell site. This eliminates the need to send this surplus energy toutilities which requires additional systems and fees. The cell system ismore self-sustained and independent, and can meet all energy needs ofits end users including back-up power for emergencies. The “cell”referred to herein is an electric power retention distribution cell. Forsimplicity in the disclosure it is referred to simply as a “cell” withit understood that it is an electric power retention distribution cellthat also functions to connect the components of the cell and connectthe end users to one or more electrical networks.

In furtherance of these and other objects of the disclosure, there isprovided a method for delivery of electric power to an end user, using acell that comprises a battery assembly operably connected to abi-directional inverter configured to invert AC power from an electricgrid to DC power to the battery assembly, and for inverting DC powerfrom the battery assembly to AC power for delivery of AC power to theend user, and a switch control for disconnecting the grid from the celland from the end user at a first time set, and for connecting the gridto the cell and to the end user at a second time set, wherein the methodcomprises the steps of connecting the cell with series and parallelconnections to the electric grid, and selectively connecting one of thecell and the electric grid as the electric supplier to the end user.

There is also provided a cell for selectively providing electric energyto an end user comprising a rechargeable stored DC energy storageassembly, a bi-directional inverter connected to the rechargeable energystorage assembly, and a switch control operably connected to theinverter, an electric grid and the end user, wherein the switch controlis configured to connect electric grid energy for delivery to the energystorage assembly and to the end user starting at a first set time, andto disconnect the grid energy from the energy storage assembly and theend user, and connect the energy storage assembly to the end user, at asecond set time.

There is further provided a regional utility network system for deliveryof electrical energy to an end user comprising an electrical gridconfigured to supply electrical grid energy, a regional utility hubconnected to the electrical grid for receiving and distributing theelectrical grid energy from the electrical grid, a utility hub connectedto the regional utility hub for receiving and distributing electricalgrid energy from the regional utility hub, and a cell connected to theregional hub for receiving and distributing electrical energy to an enduser, wherein the cell comprises an energy storage assembly for storingelectrical energy, an inverter connected to the battery assembly forconverting between AC and DC power, and a switch connected between theutility hub and the and the inverter unit for selecting between theelectrical grid energy or energy from the energy storage assembly fordelivery to the end user.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a pictorial illustration of an integrated power system usingthe unit/cell concept to integrate electric power storage and supply.

FIG. 2 is a block diagram of an integrated power system using theunit/cell concept to integrate electric power storage and supply.

FIG. 3 is a block diagram of a cell cluster of an integrated powersystem formed by connecting multiple electric power retentiondistribution cells at a utility hub.

FIG. 4 is a pictorial illustration of a regional integrated power systemformed by multiple cell clusters connected together at a regionalutility hub.

FIG. 5 is a block diagram of a regional integrated power system formedby multiple electric power retention distribution cells connected toutility hubs joined together at a regional utility hub.

FIG. 6 is a schematic diagram of an embodiment for the electricaloperation of an electric power retention distribution cell.

FIG. 7 shows circuit diagrams of series and parallel batteryconnections.

FIG. 8 is a circuit diagram of a battery configuration in one embodimentof the battery assembly.

FIG. 9 is a notional chart showing stored energy depletion over time fordifferent battery voltages.

FIG. 10 is an illustration of battery configurations used under test.

FIG. 11 is a graph showing battery voltage versus SoC from 50% to 100%

FIG. 12 is a graph of a manufacturer's data for battery capacityretention (%) over time.

FIG. 13 is a graph of change in battery SoC over 30 days.

FIG. 14 is a graph of change in battery SoC over 180 days.

FIG. 15 is a flowchart showing a method of operation of a cell fordelivering power to an end user according to one embodiment.

FIG. 16 is a flowchart showing a method of operating a battery assemblyof a cell according to one embodiment.

DETAILED DESCRIPTION OF EMBODIMENTS

Embodiments of the present disclosure will be described in detail withreference to the drawings. In the drawings, parts that are the same orcorrespond to each other have been given the same reference signs, andredundant descriptions thereof will not be given.

A key element of the system is the use of electric car batteries at theend of their automotive life which can still have about 70 to 80% oftheir charging capacity when new. Unlike a battery's use in vehicleswhere conditions are fairly demanding with rapid discharging andcharging, a residential/commercial use of the same battery gives thebattery a “second life” once it is finished its automotive application.Use of “recycled” batteries also favorably adds to the cost/benefit ofthe system of the disclosure. The stored energy will meet full energyneeds for days and when it is not in use, the stored energy can bepreserved, nominally for up to a month, while also being available tomeet any emergency back-up power situation.

Referring now to FIGS. 1 and 2, FIG. 1 is a pictorial illustration andFIG. 2 is a corresponding block diagram of an integrated power system(IPS) according to the disclosure using the unit/cell concept tointegrate electric power storage and supply. The integrated power system10 includes a “cell” (or “unit’) 12 which contain a central controlswitch (CCS) 14 connected to an outside utility electric grid (UEG) 16,and a battery assembly 18 connected bi-directionally to aninverter/charger unit 20. Herein the central control switch is alsosimply referred to as “control switch” and the utility electric grid isat times simply referred to as the “grid.” Inverter/charger unit 20 isconnected also via a bi-directional link to central control switch 14.Inverter/charger unit 20 functions both as a bi-direction inverter and acharger to battery assembly 18, but is referred to herein simply as“inverter” 20. A power meter 21 is connected in series with switchcontrol 14 to utility electric grid 16. As used herein, “units/cells”refers to a localized power storage, switching and distribution “unit”or “cell,” one example of which is presented in FIGS. 1-2. The preferredterm “cell” is predominately used herein for the localized powerstorage, switching and distribution system.

The central control switch is also connected to alternate energy orpower sources 17 (FIG. 2), such as a wind power generator (WPG) 17 aand/or a photovoltaic panel (PVP) 17 b (FIG. 1) via one or moredirectional links to the alternate energy sources. The one or morealternate power sources delivery output power to the battery assembly ofthe cell. An appropriate interface (not shown) could be used with thebattery assembly. As used herein, “energy” and “power”, as in “energysource” or “power source” are used interchangeably. Central controlswitch 14 is also connected via one or more directional links to aresidential and/or a commercial (residential/commercial) end user 22 ofelectric energy. Any number of end users could be connected to the cellas indicated by the dashed lines to end user 23 in FIG. 2. Althoughillustrated as a single additional end user 23, it is understood thatend user 23 can represent any number of additional end users connectedto cell 12.

FIG. 3 is a block diagram of a cell cluster 24 of an integrated powersystem formed by connecting multiple electric cells 12 a-12 d at utilityhub 26 which is connected to utility electric grid 16. FIG. 3 shows fourdistributed and independent units/cells 12 connected together at utilityhub 26 to form the cluster; however the number of cells is not solimited. Any number of two or more cells could make up a cluster. Therecould be, for example, more than four cells, as indicated by the dashedline cell n designated in FIG. 3 as 12 n. By utilizing one or morecurrent utility grids, all units/cells are networked-integratedtogether.

Referring next to FIGS. 4 and 5, FIG. 4 is a pictorial illustration, andFIG. 5 is a corresponding block diagram, of a regional integrated powersystem formed by multiple cell clusters connected together at a regionalutility hub. The embodiment of FIGS. 4-5 is a system arrangement for aregional utility network using clusters of cells connected togetherthrough utility hubs, and the utility hubs (A-D in the example of FIG.5) joined at regional utility hub 28. The number of clusters joinedtogether at a regional utility hub is not limited to four but canconsist of two or more clusters. This is indicated in FIG. 5 by utilityhub 24 n to show that additional cell clusters can be connected to theregional utility hub. Although not illustrated, the same concept can beextended to a country-wide scale. Thus another embodiment of thedisclosure is its application in providing a vast regional, or acountry-wide, network by interconnecting two or more regional utilityhubs together to form an integrated power system made up of individual,localized electric cells (“cells”).

The described systems and components that center on the cell electricstorage and distribution concept work in counter-phase with the utilityelectric grid's power demand. During the electrical grid's high loaddemand (usually during the day time), the cell supplies neededelectrical power to a home or business by use of the stored DC voltagein combination with an inverter/charger unit that converts the DC powerto AC. During the electric grid's low load demand (usually during thenight time), stored electrical power in the cell is replenished also byuse of the inverter/charger unit which converts AC power from the gridto DC to charge the batteries during night time when the electricalgrid's load is usually low and the energy is less costly.

FIG. 6 is a schematic diagram of the electrical operational of a cell.FIG. 6 provides additional schematic details to the block diagram ofFIG. 2. Where components in FIG. 6 are the same as in FIG. 2, thosecomponents are referenced by the same numbering used in FIG. 2. The cellhas a battery assembly (BAA) 18, connected to a bi-directional inverter20, which connects to central control switch 14. The bi-directionalinverter is rated to handle power from 2.5 to 12 kW.

The central control switch includes four circuit breakers, 14 a-14 d.Circuit breaker 14 a protects the circuit for delivery of electricpower, when switch 38 a is closed, from alternate energy source(s) 17 tothe cell and to battery assembly 18. The power from alternate energysource 17 may be received at the cell as either AC or DC power. Hence,the power inputted through circuit breaker 14 a is connected to inverter20 for a determination of whether the received power is AC, and if itis, the AC is inverted to DC for delivery to the battery assembly. Ifthe power received from alternate energy source 17 is DC, then it isdelivered as input to the battery assembly without any inversion.

Circuit breaker 14 b protects the circuit for delivery of AC electricpower, when switch 38 b is closed, from the inverter of the cell to theresidential or commercial end user 22. Circuit breaker 14 c protects theline for delivery of utility electric grid power 16 to the end user 22when switch 38 c is closed. Switch 38 c would be closed when the utilityelectric grid is furnishing the primary electric supply to the end user.Switch 38 c might also be closed to allow the grid to provide auxiliarypower to the end user (e.g. for some controls) even when the cell isserving as the end user's primary electric supplier. In this case, theend user remains connected to the grid but uses much less grid power,namely only auxiliary power as needed. Circuit breaker 14 d protects thecircuit for delivery of utility electric grid power, when switch 38 d isclosed, to inverter 20 of cell 12, where the utility grid AC power isinverted to DC power and provided as a controlled DC power input to thebattery assembly. Switch 38 e is closed to supply auxiliary power, asneeded, from the utility electric grid to alternate energy source 17 foron-site power generation, to inverter 20 which also functions as abattery charger to battery assembly 18, and to the battery assembly. Anelectric power meter (KV2-GE) 21 is used in the cell to monitor theoperation by measuring standard parameters in the industry, such aspower, voltage, and current. Meter 36 is connected in series or inparallel, or a combination thereof, with utility electric grid 16 assuch connections are known in the industry.

Battery assembly 18 is a battery storage bank with an energy storagecapacity of from 9.6 to 50 kWh. Batteries can be connected together byuse of series battery connections, parallel battery connections, or acombination of series and parallel battery connections. For example,nine 12 VDC batteries can be connected in series to produce an output of108 VDC that is inputted to inverter 20 for inversion to AC power. Inanother arrangement, a set of three 12 VDC batteries can be connected inseries to produce an output of 36 VDC, and then three such sets beconnected in series to also produce an output of 108 VDC.

In operation, the cell is set to time its connection and disconnectionto the end user to supply and not supply, respectively, electrical powerto the end user so to reduce or minimize electric power cost to the enduser. For example, at a first predetermined time in the evening or nighttime (the first “set time”), the control switch 14 connects the cell tothe grid (UEG) by closing switch 38 d. This causes delivery of gridelectric energy to inverter 20 which converts the AC grid power to DCand delivers DC electricity at the inverter's output to charge thebatteries in the battery assembly. DC electricity is thus stored in thebatteries of the battery assembly during the time that the cell isconnected to the grid through switch 38 d. At a second predeterminedtime in the morning (second “set time”), with the batteries in thebattery assembly being fully charged, control switch 14 disconnects thegrid by opening switches 38 c and 38 d and connects (in series) the cellto the end user by closing switch 38 b. In this stage, the cell is themain energy supplier to the end user, as DC power stored in batteryassembly 18 now flows to inverter 20 where it is converted to AC powerand delivered through closed switch 38 b to the end user 22. In thissituation, switch 38 c can optionally also remain closed to provideauxiliary power to the end user if desired.

In case of equipment failure or battery depletion (detected byappropriate monitoring devices, not shown), the control switch connectsthe grid to the residence or commercial entity and restores regular gridpower supply to the end user by closing of switch 38 c and opening ofswitch 38 b. During the day and/or night, the cell, and specifically itsbattery assembly 18, can also be charged by using available alternativeenergy sources 17, such as solar (photovoltaic cells), wind, orgeothermal power generators, by closing switch 38 a. These alternativeenergy sources are referred to as “on-site power generation,” whichencompasses alternate power generation sources in the vicinity of thecell or within a reasonable power transportation distance to the cell.Switch 38 e may be closed during either or both of the first and secondset times to provide auxiliary power from the grid to the on-site powergeneration of the alternate energy source, which may consist of one ormore alternate energy source, to the inverter 20 and to battery assembly18.

The control switch and its individual switches may be controlled by amicroprocessor, a computer, or by other automated devices. For example,an operator could input into a computer desired first and second settimes for designating when the grid or the cell is to be the primaryelectric supplier to the end user.

It is understood that, although not shown in the figures, standardelectrical meters, using either a series or parallel connection asappropriate, circuit breakers, and other devices as used in the deliveryand receipt of electrical power could be included in the schematiccircuit diagram of FIG. 6 and in connecting the cell to other parts ofthe described integrated power system.

Battery Configuration

Battery assembly 18 stores the electrical energy of the cell fordistribution to one or more end users at preselected times. FIG. 7 showsthe basic arrangements for series and parallel connections of multiplebatteries. FIG. 7(A) is a circuit for a series connection of nine 12volt (12 VDC) batteries to give an output voltage of 108 VDC. FIG. 7(B)is a circuit for a parallel connection of three sets of three 12 voltbatteries connected in series to give an output voltage of 36 VDC. FIG.8 is an illustration of one embodiment of a battery arrangement in thebattery assembly. The figure shows a battery scheme that utilizes acombination of series and parallel battery configuration, similar toFIG. 7(B), in connecting battery configurations 81 a through 81 i asindicated by the circuit of FIG. 8. Each battery configurationdesignated as 81 a through 81 i consists of three 12 VDC batteriesconnected in series so that each configuration provides 36 VDC ofvoltage across its outputs. For simplicity, the three series-connectedbatteries in each configuration are not individually shown and insteadare represented by the respective blocks 81 a through 81 i. Relayswitches (S) 83 a-83 f are added in the circuit as indicated in FIG. 8and function to disconnect certain of the batteries 81 a-81 i asillustrated in order to store and preserve energy for a longer period oftime (nominally for up to a month), and to connect the batteries whenthe stored energy is used as the primary power supply to the end user.In the battery arrangement circuit of FIG. 8, the voltage at the outputterminals of the battery assembly 18 (FIG. 6) with relay switches 83a-83 f closed is 108 VDC. The voltage level at the output of batteryassembly 18 can be achieved by use of different battery connectionconfigurations. The battery scheme of FIG. 8 is shown as one embodimentof a battery arrangement.

Turning next to FIG. 9, a notional chart is presented of stored energydepletion over time for different battery voltages of 36 VDC and 108VDC. The two energy depletion graphs in FIG. 9 are for demonstrationpurposes, that is, they are based on predicted figures. Energy leaksthat cause energy depletion for a given voltage depend on a number offactors. There are internal leaks, leaks though air (due to humidity,temperature, temperature cycling, etc.), and surface leaks (due tomoisture, dust deposits, temperature, etc.). Each of the factors willdepend on actual battery types, assembly configuration and voltage. Forexample electric car battery assemblies usually operate at highervoltages (e.g., 300-440V). At the higher voltages external leaks inreal-word conditions can increase significantly during the time. FIG. 9gives an estimated predicted performance of battery energy storage usingassumptions to approximate real world conditions made for variousinternal and external battery leakage factors. The graphs show greaterstored energy depletion over 30 days when the battery level is stored at108 VDC and a lesser depletion, and hence more favorable results, wherethe battery level is stored at the lower 36 VDC.

Electrical use for U.S. households is 110 VAC. The use of an inverter toconvert DC voltage to AC voltage, and the use of transformers toincrease or decrease voltage to match residential/commercial use createadditional energy losses. Having a minimal difference in the level ofthe inputted DC voltage to an inverter from the desired output ACvoltage is beneficial in that it minimizes energy loss in the inversionprocess, and thus matching the input/output voltages is most desirable.Optimal results are therefore realized with a 108 VDC output frombattery assembly 18.

However, to store energy in batteries for a long time (e.g., 30 days)and decrease energy losses during this time due to “leaks” (e.g.,surface/air discharge and self/internal discharge), a lower voltage(than 110 VDC) will help greatly to preserve the energy, as FIG. 9shows. Thus, to decrease losses during storage, storing the batteries atthe more favorable 36 VDC level, as is accomplished by the circuit ofFIG. 8, will extend energy storage over time when the cell is not inuse. The design in one embodiment utilizes the combination of series andparallel battery configurations as shown in FIG. 8 where the S-relayswitches selectively disconnect batteries in order to store and preserveenergy for the longer time of up to a month.

Test Description:

Two sets of batteries, each consisting of nine 12v batteries, wereassembled as shown in FIG. 10. In the first set (FIG. 10(A)), only 3batteries were connected in series to form a group, and the three groupswere disconnected from one another. This formed three 36 VDC units. Inthe second set (FIG. 10(B)), all batteries were connected in series toform a single 108 VDC unit. All batteries were charged to identicallevels and then disconnected from the charger and kept in the sameenvironment and conditions for 30 days. During that time measurementswere taken of the stored energy in each set at the end of every 10-dayperiod by measuring voltage and current. At the end of the 30-day periodthe 3 group 36 V batteries of the first set were connected in series toachieve 108 VDC output unit, similar to that of the second set. Then,the total residual stored energy was measured in both sets. This alloweda comparison to be made of the performance for energy storage of the twosets of nine 12 V batteries. These are the measurement results plottedin the chart of FIG. 9, discussed previously. The test confirms that itis important to disconnect units so to store the energy in the batteriesat the lower (36V) DC voltage to achieve greater energy storage (lessloss) for a longer period of time (30 days)

Battery Assembly State of Charge Test Results.

Determining the State of Charge (SoC) of a battery is a key factor forbattery quality control in all applications. SoC as an indicator ofstored energy is measured using methods accepted by the industry. See,for example, “Methods for State-of-Charge Determination and theirApplications”, Sabine Piller et al., Journal of Power Sources, 2001, pp.113-120. Long term energy storage testing typically uses type PS-1250batteries. An exemplary SoC graph is presented in FIG. 11 which plotsbattery voltage as a function of its SoC in showing the relationshipbetween a battery's open circuit voltage and its SoC. Use of this graphhelps to accurately determine changes in battery electrical chargelevels over time by measuring open circuit voltage. In view of this andother battery quality control advances, battery operation is currentlychanging to what could more accurately be called battery management thansimply battery protection.

To determine the best battery configuration for the battery assembly 18of cell 12, tests were conducted to determine the battery's retention ofits electric charge using different configurations. SoC was measured forpurposes of this disclosure using methods accepted by the industry.

A standard 12 volt, lead acid battery was used. Specifically theinventor used a “Power Sonic” battery model PS-1250F1 manufactured byPower-Sonic Corporation in San Diego, Calif., rated at 12 volt and 5.0amp-hr. This specific type of battery was used for demonstration andproof of concept purposes. While the actual results (numbers of SoC) formetal ion batteries may vary, the concept for an optimal set ofbatteries as described will still apply.

Two battery configurations were tested. In one configuration, nine 12volt batteries were connected in series to give an output of 108 VDC, asillustrated in FIG. 10(B). In the other configuration, nine 12 voltbatteries were connected in series in groups of three, and the threegroups then connected in parallel, to give an output of 36 VDC of eachgroup, as illustrated in FIG. 10(A). Both configurations (A) and (B)were left open circuited for purposes of the test. Each time eachbattery of FIGS. 10(A) and 10(B) was disconnected from any load for itsSoC measurement, that it, an open circuit measurement was made. The testenvironment was controlled and maintained. The temperature was at 63 F,and humidity at 28-30%. The resulting plot of data is as shown on thegraph of FIG. 11, which plots the open circuit voltage of the batteryversus its SoC, where the data points are the average of themeasurements made on each of the nine batteries. FIG. 11 shows that atthe start point where the battery is 93% charged its starting voltage isapproximately 12.85 VDC. As the battery charge decreases over time, itsopen circuit voltage decreases rather linearly down to approximately12.05 volts at a 50% charge level (with appropriate extrapolation doneon the graph).

The tests were conducted using three sets of battery assembly: set #1consisted of nine 12 VDC batteries connected in series (FIG. 10 (B)) togive a nominal 108 VDC at the output terminals; set #2 consisted ofthree 12 VDC batteries connected in series in three groups, and thethree groups were connected in parallel (FIG. 10 (A)) to give a nominal36 VDC at the output terminals; set #3 was a control set consisting ofone 12 volt battery.

FIG. 12 presents the manufacturer's data of its battery's capacityretention during the storage time standing period of from 0 to 20 monthsfor different temperatures from 41 F-104 F.

Test Results

In “real-world” conditions and environment, energy stored in a batterycan change/deplete due to internal leaks and external conditions(humidity, moisture dust, temperature, etc.). Internal battery leakageis recognized in the industry at about 5%. The external leakage can bestudied ideally with control of outside factors, such as temperature,humidity, etc. External factors were controlled in the actual testsconducted the results of which are presented in FIGS. 13-14 and theseconfirm the prediction results of FIG. 9. One set of actual test resultsare shown in the graph of FIG. 13, which plots data, again from theaverage taken of measurements at the output terminals of the three setsunder test, SoC over a standing time of from 0 to 30 days. The testresults show that there were appreciable differences in state of chargebetween battery assembly sets 1 (9×12V) and 2 (3×12V). However, therewas no difference observed between set 2 (3×12V) and control set 3(1×12V). The conclusion is that set 2 (36V) is optimal for longer termenergy storage. The experiment proves that even in a well-controlledenvironment (best case scenario), stored energy will deplete differentlybased on the battery set configuration.

The same test was extended to a longer standing time (storage time) of 6months, and the graph of FIG. 14 shows these results. This longer termtest shows that sets #2 (3×12V) and #3 (1×12V) after 180 days, have verysimilar states of charge, yet the SoC for set #1 (9×12V batteries) ismuch less. This is consistent with the results of the shorter 30-daystorage time test. Both tests thus establish that by switching to 36Vbattery sets, these 36V sets will preserve stored energy on the samelevel as a single battery unit. The important lesson from the test isthat, when in longer term storage, dividing the battery assembly intosmaller open circuit voltages (⅓ of the total voltage to be used) willdecrease the internal leak of energy from the batteries.

FIG. 15 shows a flow chart for a method of operating a cell fordelivering power to an end user such as shown in the embodiment of FIGS.2 and 6. In step S 1501, a cell is formed with a central control switchhaving a plurality of switches, a bi-directional inverter and a batterassembly operationally connected together such as, for example, shown inFIG. 6. In step 1503, the cell is electrically connected to an electricutility grid, to an alternate power supply and to an end user. Thealternate power supply could be one or more alternate power supplies,such as generated by wind power, hydro-electric power or photovoltaiccells. The alternate power supply could be one or more of thesecombinations of alternate power supplies. The end use could be one ormore end users of electricity.

In step S 1505, a selection is made as to whether or not to deliverpower form the primary supply, which in this embodiment is from theelectric utility grid, to the end user. If the primary supply orsupplier is selected, the method proceeds to step S 1507 which connectsto the end user. If the primary supply is not selected, the methodproceeds to step S 1508 where another selection is made at step S 1511.Here the selection is whether to store the batteries, and specificallyto store the charge of the batteries that make up the battery assembly,or to charge the batteries in the battery assembly, or to connect thebattery assembly as the primary power supply to the end user. If theselection is to store the charge of the batteries in the batteryassembly, an appropriate connection is made by the cell's centralcontrol switch to connect or disconnect selected groups of batteries inthe battery assembly to the battery assembly's storage state, asindicated at step S 1515. It is understood that the central controlswitch can be connected to a computer or microprocessor for switchactivation, and also that timers could be used to automate further thetiming and manner in which the central switch control is to be operated.

If the selection is made to charge the batteries, then an appropriateswitch control is activated to connect a power charging supply to thebattery assembly to charge the batteries in the battery assembly asindicated at step S 1509. The power charging supply could include theelectric utility grid power and/or power from other alternate powersources, such as wind and photovoltaic power sources as mentioned above.The alternate power sources or the electric utility grid power sourcecan be used individually, in combination, or selectively along or incombination used any power charging supply. If the selection is to usethe battery assembly as the primary power supply to the end user, theappropriate switching connections are made to connect the batteryassembly to the end user as indicated at step S 1513. The cell'sbi-directional inverter is used when charging the battery assembly fromthe power charging supply by inverting AC power to DC power for deliveryto the battery assembly. The cell's bi-directional inverter is also usedwhen the battery assembly is selected as the primary power supply to theend user by inverting the DC battery assembly power to AC power fordelivery to the end user.

FIG. 16 shows a flowchart for a method of operating a battery assemblysuch as used in an embodiment of the cell. In step S 1601, a batteryassembly is formed by connecting batteries together. The connectioncould be a series connection or a parallel connection of batteries. Itcould also be a combination of series and parallel connections of groupsof batteries. In step S 1603, one or more switches are installed atpredetermined locations in the battery assembly so to connect anddisconnect batteries or groups of batteries. For example, multipleseries connections of batteries could form battery groups, and a switchor switches can be used to connect or disconnect the groups ofbatteries. In one embodiment, groups of batteries are disconnected byactivation of the one or more switches when the battery assembly is instorage and not being used for delivery of power to the end user, andare connected by activation of the one or more switches when the batteryassembly is being used for changing of the batteries from an outsidepower charging supply source, or for delivery of electric power to theend user.

In step S 1605, a selection is made as to whether or not the batteryassembly is to be used to supply electric power as the primary supplierto the end user. If the battery assembly is selected to be the primarysupplier, the battery assembly is appropriately switched so that theoutput of the battery assembly is connected to the end user, asindicated at step S 1607. The DC voltage of the battery assembly may beconnected to an inverter to invert the DC voltage to AC voltage fordelivery to the end user. Since the inverter is a component separatefrom the battery assembly, it is not shown in FIG. 16, but the line of S1607 would connect to the inverter in routing the electric power of thebattery assembly to the end user. It is understood that there could bemore than one end user.

If the battery assembly is not selected to be the primary supplier, thebattery assembly is appropriately switched so that the process proceeds,as indicated by step S 1608, to the next step S 1611 where a selectionis made as to whether the battery assembly is to be charged or stored.If the battery assembly is to be charged, the battery assembly isappropriately switched to connect to an outside power charging supply asindicated at step S 1609. The outside power charging supply could befrom alternate energy sources, such as photovoltaic cells, wind turbinesor hydro-electric generators. The power charging supply could also befrom the electric utility grid. Any one of these exemplary energysources or any combination of alternate energy sources can be used asthe power charging supply of FIG. 16 to charge the battery assembly. Inone embodiment, the switching in of a power charging supply can beautomated, for example by connecting a voltage level detector to thebattery assembly, and when the voltage level at output terminals of thebattery assembly drop below a preset level, then the battery assembly isautomatically switched to connect to the power charging supply. Inanother embodiment, power from an alternate energy source, such asphotovoltaic cells or wind turbines which generate electricity only incertain conditions (the presence of sunlight or wind, in the twoexamples given), could be connected to an energy storage device as partof the battery assembly. Such an energy storage device could be, forexample, a capacitor or bank of capacitors, and the battery assemblythen selectively connected to that energy storage device when thebattery assembly is to be charged.

If the selection is made to store the charge of the batteries in thebattery assembly, then the battery assembly is appropriately switched sothat the outside power charging supply is not connected and thebatteries are stored as indicated at step S 1613 in an open circuitstate. In one embodiment, when switched to the storage state, one ormore switches in the battery assembly are activated to groups ofbatteries connected together where each group has an output terminalvoltage that is less than the output voltage of the battery assemblywhen all the batteries are connected together.

Note that the processes or method steps included in FIGS. 15 and 16 andthe descriptive text associated therewith do not have to be performedchronologically in the order described in the flowcharts. Some of theprocesses may be performed in a parallel manner or may be performed as asub-routine.

The disclosure explains how residential or commercial distributedgeneration and storage can be networked through utilities. This willease the stress on electrical grid during peak times. Furthermore, ifregulated and controlled correctly, use of the cell concept will providemuch needed power storage ballast for the electric utility grid so toreduce or possibly eliminate crashes/blackouts. After scaling to asignificant number of systems participating in the network (achieving acritical mass), the integrated and distributed character of thisdisclosure can at the same time add robustness and redundancy which canwithstand large scale/regional emergencies. Hence, theresidential/commercial power generation and storage capability is acritical enabler to achieve a robust and sustainable energy system.FIGS. 4-5, as previously discussed, presents an example of howdistributed and independent cell sites can be used together to form acell cluster through a utility hub, which can then connect to otherclusters through a regional utility hub to create a regional orcountry-wide network. This concept allows localizing poweremergencies/outages and eliminating a network-wide cascade/domino effectby restricting any such adverse event to a predefined regional level.

The embodiments disclosed in this application are to be considered inall respects as illustrative and not limiting. The scope of thedisclosure is indicated by the appended claims rather than by theforegoing description, and all changes which come within the meaning andrange of equivalency of the claims are intended to be embraced therein.

1-17) (canceled) 18) A cost effective and resilient power systemcomprising: a) an electric utility power grid configured to supplyelectric grid energy; b) residential and commercial end users saidresidential and commercial users being connected to said electricutility power grid; c) at least one electric power retentiondistribution cell serving as a back-up power system, wherein said atleast one electric power retention distribution cell comprises: i) atleast one rechargeable battery assembly comprising at least one group ofsaid rechargeable batteries, each of said at least one group of saidrechargeable batteries comprising an optimal number of batteries groupedtogether to optimize retention of energy; ii). a bi-directional inverterconnected to the rechargeable battery assembly, said bi-directionalinverter configured for: A) inverting a first DC voltage from a firstbattery group and a second battery group to a first AC voltage of theelectric utility grid; B) inverting a second DC voltage from the firstbattery group and the second battery group to a second AC voltage fordelivery to the load. iii. a plurality of switches that canautomatically and/or manually switch between the modes base on systemstatus; and iv. a switch control system operably connected to thebi-directional inverter, to an electric utility grid, to a powercharging supply, to said plurality of switch, and to at least one enduser, said switch control system controlled by a programmable computeror at least one programmable microprocessor; d) a plurality of clusters,each of said clusters formed by a plurality said electric powerretention distribution cells; e) an energy network, said energy networkformed by said plurality of clusters, wherein said electrical gridintegrates said cells into clusters and said wherein the switch controlsystem is configured to selectively switch between the electric utilitygrid and the battery assembly of the electric power retentiondistribution cell as the primary electric power supply to the at leastone end user; f) a renewable energy generation system, said renewableenergy system to connected to said rechargeable battery based energystorage system, said system having the ability to provide power to theend user, said regeneration energy generation system is a regenerativepower generator selected from the group consisting of a solar powergenerator, a wind power generator, and a geothermal power generator,wherein in case of equipment failure or battery depletion, the controlswitch system connects the grid to the residence or commercial entityand restores regular grid power supply to the end user by closing of apower grid switch, and opening said battery switch. 19) The power systemof claim 18, wherein said switch control system is configured to: a)allow for the connection to the electric grid energy for delivery ofpower to the energy storage assembly and to said end user starting at afirst set time; and b) allow for the disconnection of the grid energyfrom the energy storage assembly and the end user, and for theconnection of energy storage assembly to the end user, at a second settime. 20) The power system of claim 18, where said batteries areselected from the group consisting of unused rechargeableautomobile/vehicle (EV) batteries, recycled electric automobile/vehicle(EV) batteries, and 12 volt batteries. 21) The power system of claim 18,wherein said computer or microprocessor controls when the end user isconnected to the electric power utility grid and when the end user isusing stored electric power in the at least one electric powerdistribution cell. 22) The power system of claim 20, wherein the switchcontrol system connects the at least one electric power distributioncell to the grid by closing a battery switch. 23) The power system ofclaim 18, wherein said rechargeable batteries are charged by the currentselected from the group consisting of the electric power grid,alternative renewable sources of energy, and combinations thereof. 24)The power system of claim 18, wherein said switch control system haspreprogrammed modes selected from the group consisting of: a chargingmode; a storing mode; a retention mode; a supplying energy mode; andcombinations thereof. 25) The power system of claim 18, furthercomprising plurality of sensors, each of said sensors having the abilityto sense a state of charge (SoC) and having the ability to switch orconnect to different modes of operations or functions. 26) The powersystem of claim 18, wherein said computer or microprocessor has theability to select charging times and determine whether renewable sourcesor the electric grid will be used for power, based upon specificcriteria. 27) The power system of claim 18, wherein configurations ofsaid batteries allow for said batteries to supply stored energy to saidend user and continue recharging part of said batteries from renewablesources. 28) The power system in claim 25, wherein the control system ispre-programmed with functional modes and comprises a rechargeablebattery stored energy level feedback system using readings from said SoCsensors. 29) The power system of claim 28, further comprising an enduser energy demand sensing system, such that when said battery ischarged, said energy demand sensing system switches to storage mode andstays in said storage mode without use of stored energy, whereupon saiddemand sensing system switches to retention mode to maximize energysavings until said control system senses demand on energy use andswitches to energy supply mode. 30) The power system of claim 29,wherein said computer or microprocessor allows for a change inprograming functions from the group consisting of existingconfigurations, new configurations and restore configuration. 31) Apower system resilient through multiple layers for residential andcommercial users, said residential and commercial users being connectedto said power system, said system comprising: a) a plurality of electricpower retention distribution cells having the ability store, retain, andgenerate energy, each of said cells comprising: i) a rechargeablebattery assembly system comprising at least one rechargeable batterygroup, said rechargeable battery assembly system serving as a back-uppower system; ii) a bi-directional inverter connected to therechargeable battery assembly, said bi-directional inverter configuredfor: A) inverting a first DC voltage from a first battery group and asecond battery group to a first AC voltage of the electric utility grid;and B) inverting a second DC voltage from the first battery group andthe second battery group to a second AC voltage for delivery to theload; iii) a plurality of switches that can automatically and/ormanually switch between modes based on system status; and iv) a switchcontrol system operably connected to the bi-directional inverter, to anelectric utility grid, to a power charging supply and to at least oneend user, said rechargeable battery assembly positional at locations ofsaid residential and commercial users, said switch control system havinga retention mode setting to preserve stored energy of said rechargeablebatteries. b) an utility hub, to which said plurality of cells isattached, forming a cluster; c) a plurality of said clusters, each ofsaid clusters formed by said plurality of said utility hubs; d) anenergy network, wherein there is a two way transmission of energy to andfrom said plurality of clusters such that the switch control system isconfigured to selectively switch between the electric utility grid andthe battery assembly of the electric power retention distribution cellas the primary electric power supply to the at least one end user. 32)The power system of claim 31, wherein said at least one battery group isformed by a series connection of said batteries. 33) The power system ofclaim 31, wherein the at least one battery group comprises at least oneseries of connection of said batteries and at least one set of parallelbattery connections. 34) The power system of claim 31, furthercomprising a pre-programmed control system, said pre-programmed controlsystem comprising either at least one microprocessor or a computer. 35)The power system of claim 31, where said batteries are selected from thegroup consisting of unused rechargeable automobile/vehicle (EV)batteries, recycled electric automobile/vehicle (EV) batteries, and 12volt batteries. 36) The power system of claim 31, wherein the switchcontrol system is configured to: a) allow for the connection to theelectric grid energy for delivery of power to the energy storageassembly and to said end user starting at a first set time; and b) allowfor the disconnection of the grid energy from the energy storageassembly and the end user, and for the connection of energy storageassembly to the end user, at a second set time. 37) The power system ofclaim 31, wherein there is an optimal number of batteries groupedtogether to optimize retention of energy. 38) The power system of claim36, wherein said computer or said microprocessor has the ability toselect charging times and determine whether renewable sources or theelectric grid will be used for power, based upon specific criteria. 39)The power system of claim 31, further comprising alternative renewableenergy sources connected to the group consisting of the electric powergrid, said rechargeable batteries, and combinations thereof. 40) Thepower system of claim 39, wherein said rechargeable batteries arecharged by the current from the group consisting of the electric powergrid, said alternative renewable sources of energy, and combinationsthereof. 41) The power system of claim 31, wherein said switch controlsystem has preprogrammed modes selected from the list consisting of: acharging mode; a storing mode; a retention mode; a supplying; and acombination thereof. 42) The power system of claim 31, furthercomprising plurality of sensors, each of said sensors having the abilityto sense a state of charge (SoC) and having the ability to switch orconnect to different modes of operations or functions. 43) The powersystem of claim 39, wherein said computer or said microprocessor has theability to select best charging times and determine whether saidalternative renewable energy sources or the electric grid is to be usedfor power, based upon specific criteria. 44) The power system of claim31, further comprising a flexible configuration allowing for theretaining, recharging, and supplying of energy such that said flexibleconfigurations of said batteries allow for the supply stored energy tosaid end user while recharging said batteries from renewable sourcescontinues. 45) The power system in claim 31, wherein said switch controlsystem is pre-programmed with functional modes and comprises arechargeable battery stored energy level feedback system using readingsfrom SoC sensors. 46) The power system of claim 31, further comprisingan end user energy demand sensing system, such that when said battery ischarged, said energy demand sensing system switches to storage mode andstays in storage mode without use of stored energy, whereupon saiddemand sensing system switches to retention mode to maximize energysavings until control system senses demand on energy use it switches toenergy supply mode. 47) The power system of claim 38, wherein saidcomputer or said microprocessor allows for a change in programingfunctions from the group consisting of existing configurations, newconfigurations and restore configurations. 48) The power system of claim31, comprising: a) a first said battery group; and b) a second saidbattery group; wherein said first said battery group and said secondsaid battery group are configured to supply electric power to a load andin a first mode of operation, the plurality of switches are configuredto connect the first said battery group and the second said batterygroup in series so that the first said battery group and the secondbattery group can supply electric power to the load and wherein in asecond mode of operation, the plurality of switches are configured toconnect the first said battery group and the second said battery groupin parallel, and disconnect the first said battery group and the secondsaid battery group from the load. 49) The battery assembly of claim 48,further comprising a third said battery group configured to supplyelectric power to the load, wherein the plurality of switches isconfigured to: in the first mode of operation, connect the first saidbattery group, the second said battery group, and the third said batterygroup in series so that each of the said battery groups can supplyelectric power to the load; and in the second mode of operation, connectthe first battery group, the second battery group, and the third batterygroup in parallel, and disconnect the first battery group, the secondbattery group, and the third battery group from the load. 50) Thebattery assembly of claim 18, wherein at least one of the plurality ofswitches is a relay switch. 51) The battery assembly of claim 48,wherein said bi-directional inverter is connected to the first saidbattery group, the second said battery group, and the electric utilitygrid. 52) The battery assembly of claim 18, wherein the switch controlsystem is configured to control the plurality of switches to operate inthe first mode of operation and the second mode of operation. 53) Thebattery assembly of claim 52, further comprising a timer, wherein thetimer provides timing information to the switch control system.